BREEDONPolytex was developed in response to requests from customers and Local Authorities for a more durable alternative to UK stone mastic asphalt and thin surface course systems for certain applications.
Grading is comparable with German stone mastic asphalt specifications (although different sized aggregates are used) and binder contents are higher than French BBTM or ‘standard’ stone mastic asphalts. This results in a bituminous material with low air voids and exceptional deformation and fretting resistance.
- Major routes
- Urban areas
- High-stress locations
- Problematic sites (e.g. sea fronts)
- Car parks
Major benefits include:
- Outstanding durability
- Excellent deformation and fretting resistance
- Smooth, homogenous surface ensuring first-rate rideability
- Good surface textures
- Superb climate (water and ageing) resistance
- Extremely low traffic noise
- Resistance to reflective cracking from underlying joints or metalwork
- May be customised to specific site requirements
- BREEDONPolytex ‘Plus’ variation is available for very heavy duty applications
BREEDONPolytex has been successfully used on many problematic areas. Examples include roundabouts, junctions, overlaying tram lines and sea fronts.
BREEDONPolytex is available in 6mm, 10mm or 14mm forms. BREEDONPolytex may be laid all year round (depending on the weather). This product can only be installed by Breedon Contracting using conventional paving equipment.
14mm BREEDONPolytex can be installed at 35–50mm in depth; 10mm version
can be laid between 25 and 50mm; and 6mm designation may be compacted to a thickness of 20–40mm.
- 1. What is asphalt?
Essentially, asphalt is a combination of aggregate (crushed rock and / or sand) and bitumen (derived from crude oil). Asphalt may also incorporate additives to improve performance (e.g. fibres, wax, polymers and pigments). Asphalt is commonly used in the construction of roads, pathways, car parks, driveways and play areas. Typically asphalt is black, but it may also be red, green, blue and golden.
- 2. What are the different types of asphalt?
Commonly used asphalts in the UK are asphalt concretes (previously termed ‘bituminous macadams’ or ‘bitmacs’), hot rolled asphalts (HRAs), and stone mastic asphalts (SMAs). Asphalts can further be grouped into roadbase, binder and surface courses, each providing a different function in flexible pavement construction.
- 3. What do the different grades of bitumen refer to?
Bitumen is graded on stiffness (penetration in tenths of a mm of a 100g needle dropped onto a bitumen sample for 5 seconds at 25°C and softening point). Lower ‘pen’ value bitumens are therefore stiffer (i.e. 40/60 pen is stiffer than 160/220 pen). Lower ‘pen’ bitumens also have higher softening temperatures compared to higher ‘pen’ grades. Commonly used bitumen grades in the UK are 40/60 pen, 70/100 pen, 100/150 pen, and 160/220 pen. 100/150 pen bitumen is the preferred grade for most applications in the UK, although 40/60 is used for heavily trafficked roads, and 160/220 is often used for hand lay work as it is easier to apply.
- 4. What type of asphalt do I require?
This will depend on the application which it is to be used. Our Sales Department will be able to offer advice on the most suitable types of asphalt for your requirement.
- 5. What are Proprietary Materials and why choose these over ‘normal’ asphalt materials?
The Proprietary Materials offered by Breedon Group are extensively designed and rigorously tested to exceed the performances of traditionally used asphalts in specific applications. Our Proprietary Materials often include additives to achieve these high levels of operation.
- 6. How much asphalt do I need?
As a guide, please refer to our Material Calculator.
- 7. What depth should I lay asphalt?
This can vary depending on the site. As a rule of thumb however, the depth should be at least 4 times the dimension of the largest nominal size in the mix for surface course (i.e. 40mm depth for 10mm asphalt concrete); and at least 2.5 times the dimension of the largest aggregate size in the mix for base and binder courses (i.e. 50mm for 20mm asphalt concrete).
- 8. Can I lay asphalt on top of existing concrete?
This is not recommended. Concrete is a rigid material, whereas asphalt is flexible. When laid on top of concrete, the asphalt cannot ‘flex’, and is therefore more likely to break up. Furthermore, any joints in the concrete will be reflected into the asphalt surface above.
- 9. How long do I need to stay off newly laid asphalt?
This will vary dependant on weather conditions. Normally however, 24 hours without trafficking will be sufficient.
- 10. What are the dangers of asphalt?
The main danger with asphalt is temperature. Asphalt must be laid hot (i.e. above 120°C), which subsequently can result in severe burns. Care must be taken when working with asphalt, and appropriate personal protective equipment (PPE) must be worn at all times.
- 11. Are there any precautions to be taken with freshly laid asphalt?
Asphalt remains relatively soft for up to one year after laying. When used to construct driveways, it is recommended that cars are moving when the wheels are turned. If a car is stationary when the wheels are turned (particularly with modern power steering), the asphalt can be displaced and scuffed by stresses applied at that particular point. It is also recommended that (wherever possible) vehicles are parked in different positions to avoid marking the asphalt, and fuel spillages are kept to a minimum.
- 12. What sizes of delivery vehicles are available?
We can supply asphalt in either 16 tonne (‘six wheeler’) or 20 tonne (‘eight wheeler’) loads. Alternatively, customers can collect any size of order above 1 tonne.
- 13. How long will the asphalt remain hot?
This will be weather dependant. Provided the asphalt is suitably covered and insulated, asphalt should remain workable for 2 hours after production.
- 14. What equipment will I need to lay asphalt?
For hand laying, minimum requirements would be heavy-duty wheel barrows, asphalt rakes, mechanical ‘ride-on’ twin-drum roller, asphalt tamper. For larger projects, specialist machinery will be needed and advice should be sought from paving machinery manufacturers.
- 15. Should I use edging?
Yes. Unconfined asphalt without edging is more likely to fail than asphalt which has suitable edge protection.
- 16. How can I place an order?
Orders can be taken over the telephone by our Sales Department, by fax, in person at any of our depots, or in writing.
- 17. How can I open an account?
Please contact our Sales Department for information.
- Download ISO 14001 Certificate
- Download ISO 9001 Certificate
- Download ISO 45001 Certificate
- Download Certificate of Conformity (BS EN ISO 9001:2015)
- Download Certificate of Conformity (BS EN ISO 14001:2015)
- Download Certificate Schedule (ISO 9001:2015)
- Download Certificate Schedule (ISO 14001:2015)
- Download BBA HAPAS Certificate Breedon Fibre 10mm
- Download BBA HAPAS Certificate Breedon Fibre 14mm
- Download BBA HAPAS Certificate Breedon Polymer 10mm
- Download BBA HAPAS Certificate Breedon Polymer 14mm
- Download BBA HAPAS Certificate Breedon Porous
- Download Certificate of Conformity 0086-CPR-533558 (Breedon Southern)
- Download Certificate of Conformity 0086-CPR-522125 (Breedon Southern)
- Download MSDS - Asphalt
For further information please call your local sales office:
Hebrides: 01851 703227
Highlands: 01463 716889
Fife & Tayside: 01337 841989
North East Scotland: 01330 833361
Argyll: 01631 565128
Central Scotland: 01698 611016
South West Scotland & Cumbria: 01290 700777
North East England: 0191 6153378
Staffordshire, Shropshire & West Midlands: 01952 777910
South Cumbria & Lancashire: 01995 676156
North West England & Greater Manchester: 01942 441286
North Wales & Cheshire: 01978 788880
North / West Yorkshire: 01138 293006
South Yorkshire & North Derbyshire: 01302 944066
South Derbyshire, Nottinghamshire, Leicestershire & Northamptonshire: 01332 694000
Humberside (concrete): 01472 351987
Lincolnshire: 01780 482000
East Anglia: 08454 135258
South West (Bristol, Gloucester and Wilts): 02920 609777
South East England: 01245 913063
South Wales: 02920 609777
Powys & Shropshire: 01568 770521
Herefordshire & Gloucestershire: 01594 530208